Archive Details

Year 2025
Volume/Issue/Review Month Volume-XVIII | Issue-I | Jan.-Jun.
Title Impact of digital readiness factors on implementation of Industry 4.0 tools for the manufacturing industries of Karnataka - An Analytical Study
Authors Samapika Satapathy, Dr. M A Rasheed, Dr. Santanu kumar Das
Broad area Marketing
Abstract Abstract: Implementation of digital technologies brings a significant industrial revolution in manufacturing processes, often referred to as Industry 4.0. However, manufacturing industries in Karnataka face numerous challenges in adopting these advanced technologies. The manufacturing industry needs to constantly evolve itself with various smart manufacturing techniques. They need to be digitally equipped to adapt to these advanced technologies. The digital readiness of these manufacturing industries plays an important role in the digital implementation and adaptation of advanced technologies in the manufacturing process. Various pieces of literature have been reviewed to understand the influential factors i.e Digital operational efficiency, Supply chain integration and logistics, Product quality and customization, Technological enablers, Skill Competencies of employees, Financial Support, Cyber security, Product Innovation Development and Process innovation Development, impacting the digital readiness of the organization towards implementation. A survey through a questionnaire was conducted to collect data from 50 manufacturing industries in the Karnataka, India. These industries were working towards achieving digital implementation. The primary data was collected through the survey and it was supplemented by the secondary data sources such as data from books, research papers, journals, annual reports, and websites etc. This consolidated data were analysed using Minitab (V_17) software, using descriptive statistics, Validity and reliability analysis, correlation analysis, and linear-regression analysis. The findings reveal moderate to strong correlations between various digital readiness constructs and the digital implementation of the manufacturing industries. Based on this study, Karnataka's manufacturing industries demonstrate a high level of readiness and capacity for digital transformation, suggesting that broad-based initiatives could effectively support their adoption of Industry 4.0 technologies. This study provides actionable insights for policymakers and business leaders to facilitate the successful adoption of Industry 4.0 tools.
File
Referenceses

Andulkar, M, Le, DT & Berger, U 2018, “A multi-case study on Industry 4.0 for SME’s in Brandenburg, Germany,” Proceedings of the ... Annual Hawaii International Conference on System Sciences/Proceedings of the Annual Hawaii International Conference on System Sciences, https://doi.org/10.24251/hicss.2018.574.

 

Bai, C, Dallasega, P, Orzes, G & Sarkis, J 2020, “Industry 4.0 technologies assessment: A sustainability perspective,” International Journal of Production Economics, 229107776, https://doi.org/10.1016/j.ijpe.2020.107776.

 

Bakhtari, AR, Waris, MM, Sanin, C & Szczerbicki, E 2021, “Evaluating industry 4.0 implementation challenges using interpretive structural modeling and fuzzy analytic hierarchy process,” Cybernetics & Systems, 52(5):350–378, https://doi.org/10.1080/01969722.2020.1871226.

 

Brozzi, R., D’amico, R.D., Pasetti Monizza, G., Marcher, C., Riedl, M. and Matt, D., 2018. Design of Self-assessment Tools to measure industry 4.0 readiness. A methodological approach for craftsmanship SMEs. In Product Lifecycle Management to Support Industry 4.0: 15th IFIP WG 5.1 International Conference, PLM 2018, Turin, Italy, July 2-4, 2018, Proceedings 15 (pp. 566-578). Springer International Publishing., https://doi.org/10.1007/978-3-030-01614-2_52

 

Brozzi, R, Forti, D, Rauch, E & Matt, DT 2020, “The Advantages of Industry 4.0 Applications for Sustainability: Results from a Sample of Manufacturing Companies,” Sustainability, 12(9):3647, https://doi.org/10.3390/su12093647.

        

Enrique, DV, Druczkoski, JCM, Lima, TM & Charrua-Santos, F 2021, “Advantages and difficulties of implementing Industry 4.0 technologies for labor flexibility,” Procedia Computer Science, 181347–352, https://doi.org/10.1016/j.procs.2021.01.177.

 

Genest, MC & Gamache, S 2020, “Prerequisites for the implementation of Industry 4.0 in manufacturing SMEs,” Procedia Manufacturing, 511215–1220, https://doi.org/10.1016/j.promfg.2020.10.170.

 

Ghobakhloo, M 2018, “The future of manufacturing industry: a strategic roadmap toward Industry 4.0,” Journal of Manufacturing Technology Management, 29(6):910–936, https://doi.org/10.1108/jmtm-02-2018-0057.

 

Ghobakhloo, M & Azar, A 2017, “Business excellence via advanced manufacturing technology and lean-agile manufacturing,” Journal of Manufacturing Technology Management, 29(1):2–24, https://doi.org/10.1108/jmtm-03-2017-0049.

 

Ghobakhloo, M & Ching, NT 2019, “Adoption of digital technologies of smart manufacturing in SMEs,” Journal of Industrial Information Integration, 16100107, https://doi.org/10.1016/j.jii.2019.100107.

 

Ghobakhloo, M & Tang, SH 2015, “Information system success among manufacturing SMEs: case of developing countries,” Information Technology for Development, 21(4):573–600, https://doi.org/10.1080/02681102.2014.996201.

 

Guertler, MR, Schneider, D, Heitfeld, J & Sick, N 2023, “Analysing Industry 4.0 technology-solution dependencies: a support framework for successful Industry 4.0 adoption in the product generation process,” Research in Engineering Design, 35(2):115–136, https://doi.org/10.1007/s00163-023-00426-2.

 

Hajoary, PK 2023, “Industry 4.0 Maturity and Readiness- A case of a Steel Manufacturing Organization,” Procedia Computer Science, 217614–619, https://doi.org/10.1016/j.procs.2022.12.257.

 

Haseeb, M, Hussain, HI, ?lusarczyk, B & Jermsittiparsert, K 2019, “Industry 4.0: A Solution towards Technology Challenges of Sustainable Business Performance,” Social Sciences, 8(5):154, https://doi.org/10.3390/socsci8050154.

 

Kanski, L & Pizon, J 2023, “The impact of selected components of industry 4.0 on project management,” Journal of Innovation & Knowledge, 8(1):100336, https://doi.org/10.1016/j.jik.2023.100336.

 

Khan, IS, Ahmad, MO & Majava, J 2023, “Industry 4.0 innovations and their implications: An evaluation from sustainable development perspective,” Journal of Cleaner Production, 405137006, https://doi.org/10.1016/j.jclepro.2023.137006.

 

Khourshed, NF, Elbarky, SS & Elgamal, S 2023, “Investigating the readiness factors for Industry 4.0 implementation for manufacturing industry in Egypt,” Sustainability, 15(12):9641, https://doi.org/10.3390/su15129641.

 

Kumar, R, Singh, RKr & Dwivedi, YKr 2020, “Application of industry 4.0 technologies in SMEs for ethical and sustainable operations: Analysis of challenges,” Journal of Cleaner Production, 275124063, https://doi.org/10.1016/j.jclepro.2020.124063.

 

Kumar, V, Vrat, P & Shankar, R 2022, “Factors influencing the implementation of industry 4.0 for sustainability in manufacturing,” Global Journal of Flexible Systems Management, 23(4):453–478, https://doi.org/10.1007/s40171-022-00312-1.

 

Lucato, WC, Pacchini, APT, Facchini, F & Mummolo, G 2019, “Model to evaluate the Industry 4.0 readiness degree in Industrial Companies,” IFAC-PapersOnLine, 52(13):1808–1813, https://doi.org/10.1016/j.ifacol.2019.11.464.

 

Machado, CG, Winroth, M, Almström, P, Öberg, AE, Kurdve, M & AlMashalah, S 2021, “Digital organisational readiness: experiences from manufacturing companies,” Journal of Manufacturing Technology Management, 32(9):167–182, https://doi.org/10.1108/jmtm-05-2019-0188.

 

Machado, CG, Winroth, M, Carlsson, D, Almström, P, Centerholt, V & Hallin, M 2019, “Industry 4.0 readiness in manufacturing companies: challenges and enablers towards increased digitalization.,” Procedia CIRP, 811113–1118, https://doi.org/10.1016/j.procir.2019.03.262.

 

Madsen, DØ 2019, “The Emergence and Rise of Industry 4.0 Viewed through the Lens of Management Fashion Theory,” Administrative Sciences, 9(3):71, https://doi.org/10.3390/admsci9030071.

 

Mittal, S., Khan, M.A., Romero, D. and Wuest, T., 2018. A critical review of smart manufacturing & Industry 4.0 maturity models: Implications for small and medium-sized enterprises (SMEs). Journal of manufacturing systems49, pp.194-214, https://doi.org/10.1016/j.jmsy.2018.10.005

 

Narula, S, Puppala, H, Kumar, A, Luthra, S, Dwivedy, M, Prakash, S & Talwar, V 2022, “Are Industry 4.0 technologies enablers of lean? Evidence from manufacturing industries,” International Journal of Lean Six Sigma, 14(1):115–138, https://doi.org/10.1108/ijlss-04-2021-0085

 

Pandya, D & Kumar, G 2022, “Applying Industry 4.0 technologies for the sustainability of small service enterprises,” Service Business, 17(1):37–59, https://doi.org/10.1007/s11628-022-00507-7.

Peter, O, Pradhan, A & Mbohwa, C 2023, “Industry 4.0 concepts within the sub–Saharan African SME manufacturing sector,” Procedia Computer Science, 217846–855, https://doi.org/10.1016/j.procs.2022.12.281

 

Pozzi, R, Rossi, T & Secchi, R 2021, “Industry 4.0 technologies: critical success factors for implementation and improvements in manufacturing companies,” Production Planning & Control, 34(2):139–158, https://doi.org/10.1080/09537287.2021.1891481.

 

Raja Santhi A and Muthuswamy P (2023) Industry 5.0 or industry 4.0 S? Introduction to industry 4.0 and a peek into the prospective industry 5.0 technologies. International Journal on Interactive Design and Manufacturing (IJIDeM)17(2): 947-979. https://doi.org/10.1007/s12008-023-01217-8

 

Rauch, E, Dallasega, P & Unterhofer, M 2019, “Requirements and Barriers for Introducing Smart Manufacturing in Small and Medium-Sized Enterprises,” IEEE Engineering Management Review, 47(3):87–94, https://doi.org/10.1109/emr.2019.2931564

 

Rauch, E, Vickery, AR, Brown, CA & Matt, DT 2020, “SME requirements and guidelines for the design of smart and Highly Adaptable manufacturing systems,” in Springer eBooks, pp. 39–72, https://doi.org/10.1007/978-3-030-25425-4_2

 

Singh, M, Goyat, R & Panwar, R 2023, “Fundamental pillars for industry 4.0 development: implementation framework and challenges in manufacturing environment,” The TQM Journal, 36(1):288–309, https://doi.org/10.1108/tqm-07-2022-0231

 

Stawiarska, E, Szwajca, D, Matusek, M & Wolniak, R 2021, “Diagnosis of the maturity level of implementing industry 4.0 solutions in selected functional areas of management of automotive companies in Poland,” Sustainability, 13(9):4867, https://doi.org/10.3390/su13094867

 

Trstenjak, M, Opetuk, T, Cajner, H & Hegedi?, M 2022, “Industry 4.0 Readiness Calculation—Transitional Strategy Definition by Decision Support Systems,” Sensors, 22(3):1185, https://doi.org/10.3390/s22031185

 

Wong, APH & Kee, DMH 2022, “Driving Factors of Industry 4.0 Readiness among Manufacturing SMEs in Malaysia,” Information, 13(12):552, https://doi.org/10.3390/info13120552

 

Yaqub, MZ & Alsabban, A 2023, “Industry-4.0-Enabled Digital Transformation: Prospects, instruments, challenges, and implications for business strategies,” Sustainability, 15(11):8553, https://doi.org/10.3390/su15118553

 

Yüksel, H 2022, “Industry 4.0 transformation: factors affecting adoption and impacts on companies,” International Journal of Industrial Engineering and Operations Management, 4(3):63–89, https://doi.org/10.1108/ijieom-06-2022-0020

 

Zutin, GC, Barbosa, GF, De Barros, PC, Tiburtino, EB, Kawano, FLF & Shiki, SB 2022, “Readiness levels of Industry 4.0 technologies applied to aircraft manufacturing—a review, challenges and trends,” The International Journal of Advanced Manufacturing Technology, 120(1–2):927–943, https://doi.org/10.1007/s00170-022-08769-1